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Product Details:
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| Single Stage Volume: | 100L | Single Stage Size: | 55X450X400 Inch |
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| Functions: | Cleaning, Drying | Working Way: | Automated |
| Ultrasonic Power: | 7200W | Heating Power: | 9000W |
| High Light: | Multi Stage Automatic Ultrasonic Washer,Automatic Ultrasonic Washer 7200W,Bearings Shafts Automatic Ultrasonic Cleaner |
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Automated Ultrasonic Washer for Removing Rust from Big Metal Parts
Working way
The entire process of putting the basket into the cleaning tank, removing the basket and moving the basket between the tanks is automatically completed by a single-arm manipulator. This ultrasonic cleaning machine has a total of 3 working tanks, plus 1 loading and unloading station, a total of 4 stations.
I. Automated Ultrasonic Washer overview
1,Automated Ultrasonic Washer name: 5 stages automatic ultrasonic cleaning machine
2,Automated Ultrasonic Washer requirements:Based on the product information and cleaning technical requirements provided by customers, on the basis of meeting the technical agreement and production requirements, we will provide customers with mature, reliable, stable and excellent performance of automatic cleaning equipment to meet the use requirements, and provide customers with complete after-sales service and use technical guidance.In this project, Party B (the Seller) shall be responsible for the equipment design, manufacturing, commissioning, quality and after-sales service, and the project construction shall be completed according to the agreement reached with the customer before the sale.
II. Automated Ultrasonic Washer details
1,Equipment overview:
1.1 The fully automatic cleaning machine model JTM-5120SD is a high-intelligence and high-precision cleaning equipment designed and manufactured for customer products; it mainly uses ultrasonic cleaning, to clean, rinse and dry customer products; So that the cleanliness of the customer's workpiece can meet the requirements of use, The equipment has 5 cleaning chamber, loading and unloading table. The equipment is completed automatically, without the need for personnel to be on duty, and manual intervention can also be carried out as needed.
1.2 The model is JTM-5120SD automatic cleaning machine mainly by:
1 ultrasonic occurrence system (including generators, transducers),
2 holding system (cleaning tank),
3 heating system,
4 filtration circulation system,
5 liquid level control system,
6 Induction positioning system
7 PLC control system,
8 Robot arm system.
Among them,
1 The physical shock generated by the ultrasonic occurrence system is the most important way of cleaning;
3 The heating system is to sensing the heating temperature by high precision temperature probe to realize the start-stop control of the heating device;
4 The filtration circulation system is to effectively filter the large particle stains in the cleaning liquid to achieve the maximum utilization of the cleaning solution;
5 The level control system is a real-time induction of the amount of cleaning solution in the tank to realize the amount control of cleaning solution;
6 Induction positioning system helps mechanical grip precision positioning to improve grasp accuracy and effectiveness;
7 PLC control system is the start and stop and cleaning process, And according to the actual situation of the cleaning process for preparation or manual intervention;
8 The robot arm system is an effective way to carry and smoothly transport products into the next cleaning process
2,Basic parameters of Automated Ultrasonic Washer
| 2.1 Workpiece information | The maximum workpiece size is 40x40mm; |
| 2.2 Chamber size | 550(L)*450(W)*400(H) mm |
| 2.3 Required air compressor | 0.7Mpa |
| 2.4 Required wire size | 25 Square Aluminum wire or 16 square copper wire |
| 2.5 Power of the cleaning machine | ≈26kW |
| 2.6 Robot arm quantity | 1pc |
| 2.7 Washing beat | 15～25min |
| 2.8 Machine dimension | About 5800x2200x1800mm,The actual size prevail |
| 2.9 Power demand for equipment | 380V±10%/50Hz,3 phase |
| 2.10 Water Inlet and drain valve size: | DN25 |
| 2.11 Material of all the tank | AISI 304 |
| 2.11 Remote control | Software problem that cause performance problem should be done by remote on device by Skymen engineer |
| 2.12 The pneumatic joints | The pneumatic joints should be stainless steel and fastened by nuts. |
| 2.13 HMI and keys language | English |
| 2.14 Emergency stop | The device should be equipped with the required options to stop when a short circuit happens or any power swing or unusual voltage and unusual current. |
| 2.15 Electric box | Electronic components should have big enough space than normal |
| 2.16 Key switch | The key switch for power On/Off should be embedded. |
| 2.17 Filter size | ∮60*255mm |
| 2.18 Appearance | machine rendering drawing after receiving deposit |
3,Working process of Automated Ultrasonic Washer:
3.1 To be washed products:Tappet body, shell, plunger
3.2 Cleaning process:
Loading
→ 1 ultrasonic cleaning for 10 minutes (Solvent: Water + detergent)
→ 2 Ultrasonic rinsing for 30 seconds (Solvent: Water)
→3 Ultrasonic rinsing for 30 seconds(Solvent: Water)
→4 Anti-rust soaking for 3 minutes (Solvent: Water + anti-rust detergent)
→5 Vacuum Drying for 10 minutes
Unloading
4. Ultrasonic cleaning
| No. | 1st tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 2mm | |
| Ultrasonic system | Transducer | 30pcs ultrasonic transducer, the total ultrasonic power is 1.5kW, and the power is continuously adjustable |
| Generator | Imported IGBT sweep control board with uniform ultrasonic output, output power with photoelectric display and current display | |
| Circulating system | Storage tank |
. Every tank volume is 30L, equipped with a lid; .Set the liquid level control in the box, if no liquid, will automatically turn off the circulating pump and sound and light alarm; .Set the discharge valve and set the discharge mode according to the requirements |
| circulating pump | Adopt centrifugal water pump | |
| Filter Precision | 5μm filter | |
| Tube coupling | Connect AISI 304 pipe with Y type valve with pressure gauge (0~0.8Mpa) showing the operating status of the circulating pump | |
| heating system | temperature control | Digital display, temperature control range RT-90℃ |
| heating power | Place a 3kW stainless steel heating pipe inside the tank | |
4.2 Ultrasonic rinsing
| No. | 2nd tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 2mm | |
| Ultrasonic system | Transducer | 30pcs ultrasonic transducer, the total ultrasonic power is 1.5kW, and the power is continuously adjustable |
| Generator | Imported IGBT sweep control board with uniform ultrasonic output, output power with photoelectric display and current display | |
| Circulating system | Storage tank |
. Every tank volume is 30L, equipped with a lid; .Set the liquid level control in the box, if no liquid, will automatically turn off the circulating pump and sound and light alarm; .Set the discharge valve and set the discharge mode according to the requirements |
| Circulating pump | Adopt centrifugal water pump | |
| Filter Precision | 5μm filter | |
| Tube coupling | Connect AISI 304 pipe with Y type valve with pressure gauge (0~0.8Mpa) showing the operating status of the circulating pump | |
| heating system | temperature control | Digital display, temperature control range RT-90℃ |
| heating power | Place a 3kW stainless steel heating pipe inside the tank | |
4.3 Ultrasonic rinsing
| No. | 3rd tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 2mm | |
| Ultrasonic system | Transducer | 30pcs ultrasonic transducer, the total ultrasonic power is 1.5kW, and the power is continuously adjustable |
| Generator | Imported IGBT sweep control board with uniform ultrasonic output, output power with photoelectric display and current display | |
| heating system | temperature control | Digital display, temperature control range RT-90℃ |
| heating power | Place a 3kW stainless steel heating pipe inside the tank | |
4.4 Ultrasonic soaking-Anti-rust tank
| No. | 4th tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 2mm | |
| Ultrasonic system | Transducer | 30pcs ultrasonic transducer, the total ultrasonic power is 1.5kW, and the power is continuously adjustable |
| Generator | Imported IGBT sweep control board with uniform ultrasonic output, output power with photoelectric display and current display | |
| heating system | temperature control | Digital display, temperature control range RT-90℃ |
| heating power | Place a 3kW stainless steel heating pipe inside the tank | |
4.5 Vacuum drying
| No. | 5th tank | |
| Structure | Tank size | 650*650*200mm |
| Tank material | AISI304,thickness 10mm | |
| Vacuum drying | Quantity | 1 set |
| Structure | The tank body is equipped with a downward pressure cylinder head and an vacuum pump. When the tank body is sealed, vacuum is carried out to form a negative pressure cavity. | |
| principle | In the vacuum state, the boiling point of the liquid is lowered, the liquid evaporates faster, and the residual liquid in the complex parts of the workpiece (blind holes) can be completely evaporated | |
| assisting equipments | Pressure relief valve, noise reduction device | |
Same series with different size for your choice:
| Model | Size of every tank | Tank Volume | Ultrasonic Power |
Heating Power of Ultrasonic tank | Heating Power of drying tank | Transducer |
| L*W*H (mm) | (L) | (W) | (W) | 750W | (pcs) | |
| JTM-3024AD | 500X300X250 | 38L*3 | 600W | 1500W*2 | 750W | 24pcs |
| JTM-3036AD | 500X350X300 | 53L*3 | 900W | 1500W*2 | 750W | 36pcs |
| JTM-3048AD | 550X400X350 | 77L*3 | 1200W | 3000W*2 | 750W | 48pcs |
| JTM-3060AD | 550X450X400 | 99L*3 | 1500W | 3000W*2 | 750W | 60pcs |
| JTM-3072AD | 600X500X450 | 135L*3 | 1800W | 4500W*2 | 750W | 72pcs |
| JTM-3096AD | 700X500X500 | 175L*3 | 2400W | 6000W*2 | 750W | 96pcs |
| JTM-3120AD | 800X600X550 | 264L*3 | 3000W | 6000W*2 | 750W | 120pcs |
| JTM-3144AD | 1000X600X600 |
360L*3 |
3600W | 9000W*2 | 750W | 144pcs |
| JTM-3216AD | 1000X900X600 | 540L*3 | 5400W | 18000W*2 | 1100W | 216pcs |
| JTM-3288AD | 12000*1000*800 | 960L*3 | 7200W | 24000W*2 | 1500W | 288pcs |
Images of Automated Ultrasonic Cleaner:
Clean effect:
Contact Person: Miss. Nikki
Tel: 86-755-27094405
Fax: 86-755-27094405
